OUR CAPABILITIES
Cutting
CNC Lasers and Waterjet
Forming
Press Brakes
Machining
Vertical Machine Centers
Fabricating
2 Miller Spot Welders | 46 Miller TIG Welders | 1 Stud Welder
Assembly
2-20 Ton Overhead Cranes | 20' Foot Under Hook | Assembly Bay 50' x 150'
Clean Room
Controlled environment crafted for precision and excellence
Inspection
Inspecting to the highest extent possible
Delivery
On time Delivery
Programming
AutoCAD, Solid Works, Inventor, Plate ‘N Sheet, Mastercam
Cutting
Looking for superior quality and fast service? Our laser systems provide optimal production, fast piercing, and superior quality to expand production. The Mitsubishi laser systems are critical in laser-cutting technology, performing consistently over-time, quality cutting, in demanding environments. At ACMF we not only have the equipment, we have the expert machinists operating these sophisticated machines, providing our clients with proven perfection time after time. The most dependable CNC/cutting operation in the industry, hands down.
BLM Lasertube LT8.20 Fiber Laser
CAPABILITIES
3,000 Watts
Cutting head – 3D Tube Cutter
Unloading Length (up to) – 21’ (6.5m)
Loading Length – 27’ (8.5m)
Sizes up to 8 inch square
MATERIALS
0.4″ Mild Steel
0.2″ Stainless Steel
0.2″ Aluminum
0.2″ Brass
0.1″ Copper
Mitsubishi MSCV 4020 GX-Dual Tower Automation
CAPABILITIES
12 Shelf Capable Tower
48,000 lb. capacity tower
4 nest carts
Automatically loads/unloads full sheet up to 1” thick
Serves both fiber lasers
MATERIALS
1.00″ Max Plate Thickness
Mitsubishi ML4020 RX-F80 Kilowatt Fiber Laser
CAPABILITIES
80.00″ x 160.00″ Table
Zoom Head
MATERIALS
1.00″ Aluminum
1.00″ Stainless
1.00″ Mild Steel
.250″ Copper
.190″ Brass
Mitsubishi ML4020 GX-F100 Fiber Laser
CAPABILITIES
80.00″ x 160.00″ Table
10,000 Watts
ZoomHead
MATERIALS
1.00″ Mild Steel
1.00″ Stainless Steel
1.00″ Aluminum Alloy
.190″ Brass
.375″ Copper
Mitsubishi ML3015 EX Plus 4500 Kilowatt Co2 Laser
CAPABILITIES
60.00″ x 120.00″ Table
CO2 Laser
MATERIALS
.375″ Aluminum
.500″ Stainless
.750″ Mild Steel
Abrasive waterjets are ideally suited for tough metal cutting. More than just common materials of mild steel and aluminum, abrasive waterjets easily cut titanium, Inconel®, brass, and tool steel. Whether you’re cutting 9 inch thick titanium or 1/4 inch aluminum, you’ll discover that Flow waterjets are versatile enough to cut a variety of shapes and materials.
Abrasive waterjets cut material from shim stock .002in to 9 inches thick, in high or low volume.
Any metals, Composites, rubber, Stone & tile, Glass, shim stock
Mach 500-4080 Flow Waterjet Dual Head
Capabilities
Ultra jet 100 (60i-D)
60,000 psi
Dynamic waterjet Z- axis/Dual head
-Paser 4 cutting system
– Table length is 13’ x 26’
-Linear straightness accuracy +- .001 in
-Repeatability +- .008
Waterjet WMC2 4060c – Flow International
CAPABILITIES
60k intensifier pump with additional 7XES-60 pump
60,000 psi
Dynamic waterjet Z- axis/Dual head
Dialine cutting system
-Table length is 13’ x 20’
-Linear straightness accuracy +- .001 in
-Repeatability +- .008
Waterjet IFB Machine – Flow International
CAPABILITIES
Hyperjet pump system
94,000 psi
Dynamic waterjet Z- axis/Dual head
-Table length is 6’ x 12’
-Linear straightness accuracy +- .001 in
-Repeatability +- .008
Deburring + Polishing
Timesaver 4200
CAPABILITIES
Used for Carbon Steel Deburring and Edge Rounding
52” wide conveyor vacuum belt
8 multi directional rotary brush assembly
4 brushes rotate clockwise, and 4 rotate counterclockwise.
1-52” wide abrasive belt contact roller head for removal of heavy burr and slag.
Timesaver 42 RB Series 10
CAPABILITIES
Used for Stainless Steel and Aluminum Deburring and Edge Rounding
52” wide conveyor vacuum belt
8 multi directional rotary brush assembly
4 brushes rotate clockwise, and 4 rotate counterclockwise.
3-wide abrasive belt contact roller heads.
2-belts in front for removing mill scale, heavy burrs, and graining parts
1-in back for finish polish.
FORMING
Amada HRB1003 Press Brake
The HRB1003 is an 110-ton, servo/hydraulic press brake with a 122” bed. This new
design allows Amada to improve upon the industry standard in precision brake forming.
Faster ram speeds and smoother speed transitions provide increased productivity
measured in quality parts per hour. Staging anywhere between side frames with high
part repeatability as well as higher off-center loading capabilities allows more complex
parts to be run on this brake.
CAPABILITIES
110 Tons
122.4″ Bend Length
8 Axis Automated Back Gauge
Amada HG 2204-ATC Press Brake
AMADA’s HG servo/hydraulic press brake with Automatic Tool Changer (ATC) provide the optimal bending solution for high-mix, low-volume production. The HG ATC Series is an advanced system that achieves precise and economical bending results even in lot sizes of less than ten.
Automatic Tool Changer -The ATC performs tool changes quickly and precisely — eliminating costly delays associated with manual tool changes. As a result, you can triple or quadruple your number of bending setups per day. The ATC is equipped with 18 magazines for dies and 15 for punches — providing the flexibility to accommodate rush jobs seamlessly. Now, complex tool layouts can be precisely loaded in three minutes or less
Bi-S (Bend Indicator Sensor) – A bend sensor that guarantees consistent bend angle accuracy by automatically detecting and compensating for material springback. The Bi-S also eliminates the need for test bends and reduces setup.
Sheet Followers – The HG 2204 ATC is equipped with a factory installed sheet follower to assist an operator while bending large and/or heavy parts. Parts that normally require multiple operators can now be efficiently handled by a single person, thereby reducing labor cost and reducing the hazards associated with bending these types of parts.
CAPABILITIES
240 Tons
161.4″ Bend Length
8-Axis Backguage with L-Shift
Automated Tool Changer
Amada HFE 170-45s Press Brake
Used as our utility brake to accommodate our custom tooling that is needed for more specialty bending. Examples include but are not limited to, Embossing, Louvers, Tube Flaring, Hemming, Rod Bending, etc.
CAPABILITIES
191 Ton Capacity
14′ Bed & Ram Length
12′ 6″ Between Housings
7.8″ Stroke
16.5″ Throat
168″ Bend Length
5 Axis Automated Back Gauges
Amada HDS 2204 NT Press Brake
The high-performance Amanda HDS 2204 NT machine features a Hybrid Drive system that is engineered for low energy consumption and requires less hydraulic fluid than conventional machines. It is engineered to expand fabricator’s processing range, reduce energy consumption, ensure angle accuracy, eliminate trial bends, and bring digital processing to new markets.
CAPABILITIES
266 Tons
168″ Bend Length
5 Axis Automated Back Gauges
Amada HDS 8025 NT Press Brake
The Amada HDS 8025 has enhanced bending features for a wide range of applications. It is engineered to expand fabricator’s processing range, reduce energy consumption, ensure angle accuracy, reduce trail bends, and bring digital processing to markets. We are able to achieve the highest levels of performance while reducing operating costs and the environmental impact.
CAPABILITIES
88 Tons
102″ Bend Length
5 Axis Automated Back Gauge
MACHINING
Our machining capabilities, with our Mighty Viper Pro, Hass Vertical machines, OKK Horizontal, and Lathes serve paper, architectural, pharmaceutical, food, packaging and waste water industries as well. Multi-purpose cutting. High performance, perfect for a job shop environment. We have the equipment and know-how in the industry to produce large parts or weldments to small parts and anything in-between, large quantities or one offs.
Samsung CNC Lathe SL35 – Conversation programming software
CAPABILITIES
2,500 RPM
Live Tooling
19″ Diameter x 60″ Length Travel Size
Haas Vertical VF4
CAPABILITIES
12,000 RPM
1,000 PSI Coolant thru Spindle
Equipped with Renishaw Probing
50″ (X) x 20″ (Y) x 35″ (Z) Travel Size
Haas Vertical VF6 (4th axis capability)
CAPABILITIES
10,000 RPM
1,000 PSI Coolant Thru Spindle
Equipped with Renishaw Probing
64″ (X) x 32″ (Y) x 30″ (Z) Travel Size
Haas Vertical VF9 (4th axis capability)
CAPABILITIES
7,500 RPM
1,000 PSI Coolant Thru Spindle
Equipped with Renishaw Probing
84″ (X) x 90″ (Y) x 42″ (Z) Travel Size
Mighty Viper SW-423
CAPABILITIES
6,000 RPM
1,000 PSI Coolant Thru Spindle
Right Angle Head for Milling,
Drilling and Taping
Equipped with Renishaw Probing
165″ (X) x 90″ (Y) x 42″ (Z) Travel Size
Mori Seiki Vertical 1035 ECO – Mori Seiki Vertical-Equipped with Renishaw Probing
CAPABILITIES
12,000 RPM
1,000 PSI Coolant Thru Spindle
40″ (X) x 22″ (Y) x 20″ (Z) Travel Size
Hurco Lathe TM8 WinMax – Conversational programming, collet and 6” chuck
CAPABILITIES
12″ Diameter x 18.8″ Length Travel Size
Lagen FT4 Mills – 2 In House
CAPABILITIES
40 Taper
14″ x 32″
OKK HM600 Horizontal Machining Center
CAPABILITIES
One Degree Index
12,000 RPM 40
2,100 IPM Rapid Traverse
40 Tool Changer
Lift Up Chip Conveyor
Coolant Thru Spindle @ 1,000 PSI
Mighty Viper BMC-3122
CAPABILITIES
6,000 RPM
1,000 PSI Coolant Thru Spindle
Equipped with Renishaw Probing
and Tool setter
120″ (X) x 80″ (Y) x 45″ (Z) Travel Size
Doosan Puma GT2100 – Conversation programming software
CAPABILITIES
4,500 RPM
8” Chuck and Collet Chuck
Max Turn 9.1” on X
Max Length 22” on Z
300psi Coolant Pump
LNS Quick Load Servo 80 S2 Bar Feeder
FABRICATING
Depending upon the welding application, ACMF, has the type of welding needed for your project. Our welding specialties include: MIG, which uses a process of continuous feeding wire; TIG the process of using long welding rods, STUD, a process by which a metal stud is joined to a metal workpiece by heating both parts with an arc, and finally, SPOT Welding; primarily used for overlapping sheets of metal, and joining parts. These different welding applications allow ACMF to work with a variety of raw materials such as steel, aluminum and galvanized steel, to meet the needs of our clients. Our knowledgeable and experienced welders provide dependable, strong welds consistently.
Welding
CAPABILITIES
2 Miller Spot Welders
56 Miller Tig Welders
27 Mig Welders
1 Stud Welder
4 Weld Positioners
Certified Welders qualified to fabricate to the latest editions of all AWS codes.
ASSEMBLY
CAPABILITIES
4 – 20 Ton Overhead Bridge Cranes with 2 – 10-ton hoists reaching each bridge.
1 – Assembly Bay 50′ x 405′ with 16′ Under Hooks.
1 – Assembly Bay 50′ x 250′ with 24′ Under Hooks.
5 – 5 Ton Overhead Cranes.
2 – 1 Ton Overhead Crane.
1 – 1.5 Ton Swinging Arm Crane.
2 – 2 Ton Swinging Arm Cranes.
5 – 1 Ton Swinging Arm Cranes.
1 – ½ Ton Overhead Crane.
1 – 1 Ton Jib Crane.
INSPECTION Department
CAPABILITIES
Micrometers up to 20”
Inside Micrometers up to 40”
Calipers up to 60”
Height Gauges up to 36”
Bores gauges up to 6”
Pin Gauges up to 1”
Thread Gauges in/mm
Gage Blocks
Granite Tables
Profilometer Surface Testers
All Gauges are calibrated every year.
DELIVERY
CAPABILITIES
4 – Stake Bed Trucks
3 – Vans
1 – 30′ 5th Wheel Trailer
1 – 1 Ton Dually
1 – 3/4 Ton Pickup
1 – Box Truck
PROGRAMMING
stainless steel clean room
CAPABILITIES
To ensure there is no cross-contamination of mild steel to our stainless projects, we are expanding our Fabrication area to include a stainless steel clean room! This area will host 14 work benches and allow our fabricators to work on small to medium weldments in a controlled environment.
MONDAY – THURSDAY: 7:00 A.M – 4:30 P.M.
FRIDAY: 7:00 A.M – 3:30 P.M.
SATURDAY & SUNDAY: CLOSED
2612 S. BROADWAY • GREEN BAY, WI 54304